Our machine park
Modern machines for every step of the value chain – from laser cutting, machining and welding to painting, electrical engineering and assembly. All at one site in Nettetal, Germany.
Cutting, bending, welding
In the Rameckers sheet metal center – in production since 2019 – we process sheet metal from blank to welded assembly. The photovoltaic system on the roof supplies a large share of the power.
- Trumpf TruLaser 3030 fiber
- 4 kW fiber laser (TruDisk), working area 3,000 × 1,500 mm, cutting up to 25 mm, automatic pallet changer
- Trumpf TruLaser Weld 5000
- Laser welding robot (KUKA KR 30 HA, 2 kW TruDisk laser) for steel, stainless steel and aluminum, safety cabin 4,800 × 4,800 mm
- Trumpf TruBend 5130
- Press brake with 1,300 kN and 3,230 mm bending length, 4-axis backgauge, CNC crowning, ACB angle measurement
- RAS GIGAbend 76.30
- Swivel bending machine with 3,200 mm working width, steel sheet up to 6 mm, CNC crowning
- Heidenbluth cobot welding cell
- Universal Robots arm with welding torch on Siegmund perforated tables, MIG/MAG and TIG
- Rolls
- Rolling sheet metal
Turning, milling, sawing
Our machining department combines CNC turning and milling centers with conventional machines – for single parts as well as series, CAM-programmed from your 3D data.
- Mazak QUICK TURN
- CNC turning center with SmoothTech control and bar loader
- DMG CTX 450 ecoline
- CNC lathe with C-axis and 12 driven tools, turning diameter up to 400 mm, Z travel 600 mm, bar capacity 65 mm, Siemens SINUMERIK 840D sl
- Mazak VTC-800/30SR
- Vertical machining center with B-axis ±110°, travels 3,000 × 800 × 720 mm, table 3,500 × 820 mm up to 2,500 kg, 18,000 rpm
- Mazak VCN-530C
- Vertical machining center, travels 1,050 × 530 × 510 mm, table 1,300 × 550 mm up to 1,200 kg, 12,000 rpm
- Hurco
- CNC machining center for milling
- Conventional turning
- including a DLC 330 × 1500 lathe for single parts
- Kaltenbach CNC circular saw
- Automated sawing of small and large series, complemented by band saws
Laser, cobot and manual welding
From automated laser welding to demanding manual seams: we choose the process that suits the part, material and quantity.
- Laser welding robot
- Trumpf TruLaser Weld 5000 – steel, stainless steel, aluminum
- Heidenbluth cobot welding cell
- Universal Robots arm with welding torch on Siegmund perforated tables, MIG/MAG and TIG
- Manual welding stations
- MIG, MAG and TIG in our own welding booths
Painting
In our in-house paint booth, parts and machine frames receive their finish. For corrosion protection and metal finishing we work with experienced partners.
- Paint booth
- Painting of parts and machine frames
- Partner network
- Corrosion protection, cathodic and impregnating treatments
Control cabinets and wiring
We build and wire control cabinets ourselves – based on our own electrical planning. Control and HMI programming are also done in-house.
- Control cabinet building
- Assembly and wiring based on our own electrical planning
- Machine wiring
- Cabling of sensors, actuators and pneumatics on the machine
- PLC and HMI programming
- e.g. Siemens SIMATIC
- Testing and acceptance
- Electrical testing before delivery
Module and final assembly
In our assembly halls we combine mechanics, pneumatics, hydraulics and electrics into finished lines – right up to long vulcanization lines – and commission them in-house.
- Assembly halls
- with overhead cranes for large modules and lines
- Module assembly
- Mechanical and pneumatic modules including wiring
- Commissioning
- in-house and at the customer's site worldwide
More insights into our production
Laser cutting 
DMG CTX 450 
Hurco machining center 
Conventional turning 
Kaltenbach CNC saw 
RAS swivel bending machine 
Welding booths 
Mazak VTC-800/30SR 
Wiring
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We are here for you!
Do you have a part, an assembly or an idea for a machine? Send us your inquiry – ideally with a drawing or 3D model. Our team will get back to you personally.